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Resources from Waste Water

Dewatered Sludge Cake is a resource that the produced from the final dewatering of sludge from Waste Water Treatment plants. The production of sludge cake is an essential part of producing a clean discharge of water into the environment from the treatment of human waste in large volumes in industrialised societies.

The drive during the latter part of the 20th century to clean up the discharge of final effluent into rivers and the sea in Europe and beyond means that sludge cake is now a resource / problem that we must find a way to be safely utilised. It can also be seen from legislation throughout Europe that putting raw or lime treat sludge cake directly onto agricultural land does not have a long-term future, and land filling of sludge cake is costly and an opportunity lost. Therefore methods to safely utilise Sludge Cake are major drivers for Waste Water companies across Europe and beyond.

Dewatered Sludge Cake is generally 18 – >35% dry solids, and is a non-free flowing material, that can be variable in it’s mechanical handling properties due to process, location and or season.

Truck Loading silo for Sludge Cake
Meary Veg Process Feed Silo
Sludge cake Processing Methods

These are the main methods of utilisation / disposal, however other newer technologies are always being developed –

Sludge for Advanced Anaerobic Digestion (AAD)
Widely seen in the UK and other European countries, this is a method of treating the sludge cake to generate additional anaerobic activity, boosting energy recovery in Anearobic Digestion AD plants. There are currently two main technologies employed for AAD –

  • Thermal hydrolysis, where sludge is heated to a high temperature under pressure, and then subjected to rapid decompression causing the solids fraction of the sludge to disintegrate.
  • Enzymic hydrolysis is where the sludge is broken down into small components which are then acidified, before the material is transferred into the anaerobic digestion plant.

Sludge for Energy from Waste (EfW)
Sludge Cake is used widely in EfW plants and Cement plants as a way to dispose of the material, and when having a high dry solids content, gain beneficial energy. Sludge cake can be combusted mixed in with other waste fuels or mono-combusted. Drying sludge cake using waste heat allows the sludge to become a valuable fuel.

Sludge for Phosphate Recovery
Recent legislation in European countries means that recovery of Phosphate from sludge is now becoming a driver for change. The main method of recovering phosphate is from the ash of mono-combustion plants, therefore there is a driver to move away from co-combustion of sludge and building new mono-combustion plants.

Sludge Satellites and Processing Hubs

The drive for building new ways of utilising Sludge Cake tends to mean that projects are delivered as Satellite and Hubs. A number of smaller water treatment works will install sludge dewatering systems and Truck Loading storage silos, with 3 – 5 days of storage on each site. Then a larger water treatment works, with its own large indigenous sludge will install a Sludge Cake Reception and Storage system, that feeds the process, whether that is AAD or EfW.

This reduces costs, and enables concentration of sludge and the processing into one larger facility.

Extensive Project Portfolio

Saxlund have a long track record of working with Waste Water and Energy companies to develop and deliver Sludge Cake Handling systems. We understand the requirements and issues that these clients have and provide robust, flexible systems able to handle the difficult and variable fuels utilised to provide –

  • Reception Bunkers for truck tipping
  • Conveying
  • High pressure Saxlund Piston Pumps
  • Storage & discharge

Having Saxlund as your delivery partner will provide you with proven engineering team, with industry leading technology.

Truck Loading Silo with Infeed Chain Conveyor
Saxlund Piston Pump

Reception of Sludge Cake at WWTP Stuttgart

Complete system comprising of Saxlund Push Floor Reception Bunker, two Saxlund Piston Pumps, Saxlund Sliding…

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Saxlund Piston Pumps For Sludge Cake

Sludge Cake Reception, Storage and Pumping at Hamburg Water

Saxlund supplied one reception bunker with Saxlund Push Floor discharger, two Saxlund Piston Pumps, one…

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Saxlund Piston Pumps

Sludge Handling at WWTP Karlsruhe

One Sludge Cake Truck Reception Bunker fitted with Saxlund Push Floor Discharger into two Saxlund…

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Doha- Qatar, Sludge Silos

Sludge Silos and Pumps for Doha, Qatar

Four sludge cake silos fitted with Saxlund Sliding Frame Dischargers, feeding four Saxlund Piston Pumps.

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Truck Reception Bunker For Sludge Cake At A Waste Water Treatment Works

Truck Reception – Budd’s Farm STW

The purpose of this plant is to receive de-watered sewage sludge cake into the Budd’s…

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Avonmouth Silos

Two Truck Loading Silos – Avonmouth WWtW

Digested and limed sewage sludge cake. Both silos are equipped with the Saxlund Sliding Frame…

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Truck Loading Silo With Sliding Frame And Odour Enclosure

Truck Loading Silo with Sliding Frame – Scarborough WtW

Saxlund International Ltd won the contract to supply this truck loading silo for Scarborough Sewage…

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Large Truck Loading Silo With Sliding Frame And Discharge Chain Conveyor

Sliding Frame Sludge Silo – Farnham

The Thames Water Trident Alliance chose Saxlund International to supply this prestigious and unusual limed…

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